The
hot runner system is in thermal equilibrium, the ideal state of the system make
sure the security of given temperature. Hot runner heater can be uniformly
heated, and compensate for lost heat. By sensitive thermocouples and
temperature controller, effective and accurate temperature control of the
manifold of hot runner system and nozzles. Hot runner heater
should be carried out in the hot runner structure reasonable and with a
reasonable temperature measurement points in each heating zone. The heater
should be reliable insulation and safe, durable, there should be strong to
prevent mechanical damage and anti-corrosion ability. The configuration of the
manifold heater and the heating zone is divided, the first consideration, and
then the selection and arrangement of the structural design of the hot runner
heater. Flow channel plate is divided into a plurality of heating zones, the
implementation of the independent temperature control of each heating zone feed
corresponds to a single or a plurality of nozzles, the manifold is divided into
several heating zones, depending on the number and size of the nozzle.
Each
point of injection nozzles is equipped with a hot runner heater, thermocouple
and a heating zone. Apart from a few shorter mainstreams Road unheated and
independent heated sprue nozzle also is a heating zone. But the effect precise
adjustment of the temperature of the board of the flow channel of the
multi-cavity mold, the fewer the number of heating zones, the lower the cost of
the hot runner equipment.
Each
heating zone has a thermocouple and a separate heater. The connectors are
properly connected with the temperature and the heating element grouping,
otherwise it will burn components.
The
common manifold using the external heating method heat source in the board of
the melt flow channel of the outer wall in the flow channel.
The
hot runner within the internal heating of the manifold and the nozzle inner
heating comprises heating of the inner nozzle to improve the temperature
distribution in the gate area. But the high technical difficulties within the
heated flow channel plate to save energy and low-cost, easy to operate, but it
is rarely applied. Runner plate within the heating is the heating rod as a
mandrel is placed in the center of the flow channel.
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